Compressed air piping systems owners prefer to concentrate on the compressor and consider the piping less of a concern. However, just as hearts can fail due to clogged arteries, compressors can fail due to poor piping. And even if it doesn’t fail outright, power lost to faulty or inefficient pipes can cut into your profits. In order to manage your costs, you must pay attention to various aspects of your pipe system, including layout, installation, and maintenance. If you’re planning to design an air compressor piping system, look no further. By reading our handy guide, you’ll learn how air compressor piping systems work and tips on how to make your system more efficient.
How Do Compressed Air Piping Systems Work?
The purpose of compressed air piping systems is simple: to deliver compressed air to where it is needed. However, designing a compressed air system is more difficult than you might imagine — the compressed air has to be delivered with sufficient volume, good enough quality, and enough pressure to power the components that require compressed air. If your compressed air piping design is not well done, your energy costs will go up, your equipment may fail, production efficiencies may be reduced and more maintenance may be required.
Air Compressor Piping Diagrams and Tips
An air compressor piping diagram is created by connecting an air compressor to any end-user tool through the use of a pipe. As simple as it may sound, creating your own piping diagram at home is rather a complicated process. Besides, you need the specific requirements of your project to come up with the correct piping. Such requirements include proper ventilation and isolation, as is the case with a spraying workstation. Such a diagram requires that it should be created in close relation with an outside wall with heavy air filtering. This means that you will need to place the station near an outside wall. A curling machine, on the other hand, requires that you cool the machine first which should be then placed near an outside wall as well.
General Tips of Air Compressor Piping Diagrams
- The discharge pipe should be of the same size as the compressor outlet.
- The inlet and discharge outlet should be designed in such a way that they allow for smooth flow air over the entire piping diagram.
- The main lines should slope at least 10 cm away from the air compressor to allow the air to cool at room temperature before it travels through the pipes.
- The first airdrop should be 50 Feet from the compressor for optimal performance. Also, each drop should be used for a single air user. Multiple air users should not be connected to the same drop.
- Shut-off valves should be installed to allow air to stop along the way for filter maintenance when needed.
- Drain valves help the system to dispose of the contaminants that build up, especially during periods of heavy use. Drain the system daily and increase the intervals as the need arises.
- Consider installing an extra receiver at the end of the line to take care of peak air demands.
- Read and understand piping requirements before installation. Use expert’s help if necessary. Piping is a critical component when it comes to developing a successful compressed air system. The compressed air faces the risk of pressure drops and contamination along the way.
Schedule a Consultation with All Air Compressors
At All Air Compressors, we combine legendary performance and reliability. We can help you plan and install a new compressed air piping system or assess your existing system. Contact us to schedule a consultation and find out about the latest technology emerging in piping systems. All Air Compressors has been trusted in the market for having experience for 15 years. Let’s work together to maximize your compressed air system’s efficiency. source: quincycompressor. toolshaunt